Induction Furnace Industrial Smelting Medium Frequency

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Description:

I. Descripition of Intermediate frequency induction furnaces

The Intermediate Frequency Induction Furnace (IF) is widely used as a flexible melting unit in mini-mills, special steel shops, and ferroalloy plants. It is typically positioned either as a primary melting unit for small batches or as a supplementary furnace for alloying, re-melting, and precision control prior to casting.

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II. Typical Applications & Steel Grades

  • Carbon steel and structural steel

  • Alloy steel and low-alloy steel

  • Stainless steel and high-alloy steel

  • Non-ferrous alloys and ferroalloys

  • Re-melting operations requiring precise chemical composition control

 

IF furnaces are ideal for production scenarios demanding small to medium batch sizes, high flexibility, and strict quality control.

 

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III. Technical Features 

  • Electromagnetic Induction Heating
    Enables uniform heating of the molten charge, precise temperature control, and minimal oxidation or contamination.

  • Flexible Charge Material
    Can handle scrap steel, pig iron, ferroalloys, and special alloys with high adaptability.

  • Water-Cooled Crucible and Coil System
    Ensures long service life, reduced maintenance, and stable operation under repeated thermal cycles.

  • Tilting and Pouring Mechanism
    Provides controlled tapping into ladles or molds with high accuracy, minimizing splashing and oxidation.

 

  • Automation & Process Monitoring
    PLC-based systems allow real-time temperature tracking, power control, and process logging for consistent batch quality.

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IV. Main Equipment Scope

Yeneng IF supply typically includes:

  • Water-cooled crucible and coil assembly

  • Intermediate frequency power supply and transformer

  • Tilting and tapping mechanism

  • Charge handling and loading system

  • Level 1 automation and control system

 

Supply scope can be customized for batch size, alloy type, and integration with existing plant infrastructure.

V. Engineering Value

 

  • Precise temperature and composition control for high-quality melts

  • Low oxidation loss and high chemical purity

  • Flexible operation for small-to-medium batch sizes

  • Minimal downtime and maintenance requirements

VI. Why Choose Yeneng Intermediate Frequency Induction Furnace

Xi’an Yeneng Metallurgical Engineering Co., Ltd. provides IF furnace solutions engineered for maximum flexibility, process control, and operational reliability. Our systems are optimized for mini-mills, special steel shops, and ferroalloy plants, helping customers in the Middle East and Southeast Asia achieve precise chemical control, high-quality output, and cost-effective operation.

We provide EPC services, installation, commissioning, process optimization, spare parts supply, and technical support, ensuring a complete solution from melting to downstream processing.

 

One-Stop Solution: Furnace, Spare parts, maintenance, and equipment upgrade services